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Industry 4.0 Transformation in the Auto Industry by Empowering the Frontline

Goal

As the automotive industry undergoes historic shifts, Faurecia is digitizing their factories and frontline to enhance performance and increase innovation velocity. Streamline existing Improvement Idea program to help accomplish operational excellence goals, support digital transformational and create a culture of continuous improvement.

Rever Solution

Align Objectives: Launching campaigns around specific organization priorities with Rever Challenges. Dashboards provide real-time insight into accomplishments.
Empower Employees: Easy to use application in everyone's hands. Connecting individuals and team to collaborate and learn from each other.
Execute Operations: Leveraging guided PDCA workflow to get the appropriate review, approval, and then take action.

Impact

Broad adoption has allowed the plant operation team to drive a variety of campaigns in areas such Safety, Cost Control, and Quality. Engagement has improved the overall culture at the plant.
-Safety: Personal Protective Equipment usage reinforcement program
-Quality: Scrap is being avoided by improved processes and tools
-Costs: Over $1.4M Annual Savings in 2019
-Delivery: Adjustments have allowed team to achieve Takt Time
-People: 500 Ideas with over 50% implemented in 2019

Matt Myrand
Manufacturing Innovation Director

'We realized savings such as streamlining production lines and recycling materials opposed to purchasing brand new. Additionally, Rever can facilitate internal competitions to motivate users to submit ideas and provides options for employee recognition, such as star ratings and positive comment functionality, which helps increase engagement between frontline employees and managers.'

About Faurecia

Faurecia is a global leader in the automotive industry. New trends and expectations are reshaping the automotive industry. Inspired by the exciting new challenges associated with this revolution, Faurecia anticipates the future of mobility developing cutting-edge solutions for cockpit of the future and sustainable mobility. If you’re willing to contribute and create value for tomorrow’s cleaner and smarter mobility, Faurecia is the place to be.

About Rever

Headquartered in Menlo Park, CA (USA), Rever is a Software as a Service (SaaS) company offering a digitized Continuous Improvement system for global industrial companies. It helps them engage and recognize all their frontline employees for executing daily improvement ideas and automatically share and reuse best practices across sites.